Advanced filter press plates are engineered with cutting-edge molding technology to meet the stringent demands of various industrial processes. These filter plates offer durability, reliability, and versatility, making them indispensable for industries requiring efficient solid-liquid separation solutions.
Introduction to Membrane filter plates and Chamber filter plates：
Membrane filter plates and Chamber filter plates are two types of filter plates commonly used in industrial filtration processes, each with unique design features and applications.
Membrane filter plates are specially designed with an elastic membrane on the outside of the filter plate. This membrane expands when subjected to pressure, which helps to squeeze out additional liquid from the filter cake. As a result, drier cakes and increased filtration efficiency are achieved. These plates are ideal for applications that require a high degree of dryness in the filter cake or when dealing with compressible materials. They are widely used in industries such as wastewater treatment, chemical processing, mining, and pharmaceuticals to separate solid particles from liquids or to clarify solutions. The design of membrane filter plates also helps to reduce the permeability of the filter cake, which is crucial for improving filtration efficiency and reducing operational costs.
Chamber filter plates, on the other hand, are made from polypropylene and feature a recessed chamber in the center of the plate. When multiple plates are stacked together, these recessed areas form the filtering compartments. Unlike membrane filter plates, chamber filter plates do not have an additional membrane for cake squeezing; instead, they rely on the natural formation of the filter cake for filtration. Chamber filter plates are suitable for applications that require withstanding high filtration pressures, up to 50 bar. The chamber plates typically have a special piped surface to protect the filter cloth and ensure excellent filtration. These chamber plates are robust, with reinforced edges, and are suitable for high-temperature filtration. The cake and plate thickness can also be customized depending on the specific filtration conditions and application requirements.
Customizability and Versatility：
Industrial processes often vary in their specific needs for pressure, temperature, and filtration precision. Therefore, filter press plates must be adaptable to these unique requirements. Filter plates offer a high degree of customization, allowing for variations in size, material composition, and structural features to ensure compatibility with different operating conditions. Whether designed for high-pressure environments or applications that involve extreme temperatures, these filter press plates deliver optimal performance across a range of industrial sectors.
Patented Molding Technology：
At the core of these filter press plates is a proprietary molding technology, designed to create products with impeccable structural integrity and consistency. This innovative process ensures uniformity in filter plate thickness and exact dimensions, resulting in enhanced durability and longevity. Furthermore, the patented technology allows for the creation of filter plates with complex geometries, which are specifically engineered to address specialized filtration challenges. This high level of customization ensures that the filter plates can be tailored for optimal filtration efficiency and resistance to wear and tear, even under harsh operational conditions.
Advanced Manufacturing Techniques：
Utilizing state-of-the-art manufacturing technology, including a fully automated 5-axis processing line, Longone ensures precision in every step of production. This cutting-edge machinery guarantees accuracy in the shaping and finishing of each filter plate, delivering a product with superior surface quality and structural uniformity. Advanced processing capabilities also contribute to improved production efficiency, making high-quality, custom filter press plates more accessible to industries with stringent performance demands.
Expertise in Filtration Solutions：
Backed by extensive experience in the solid-liquid separation field, Longone’s engineering team brings a wealth of knowledge and technical expertise to the design and manufacturing of filter press plates. With a deep understanding of the challenges and operational requirements across different industries—such as mining, chemicals, food and beverage, pharmaceuticals, and environmental protection—their team can offer tailored solutions that meet the most demanding filtration needs. Whether you require filter plates for standard applications or specialized environments, the extensive experience of Longone’s team ensures the delivery of high-performance, reliable filtration product
This combination of patented molding technology, advanced manufacturing, and a deep understanding of industry requirements results in filter plates that excel in performance, customization, and longevity, making them a superior choice for critical filtration processes.
